The ideal factory size to reduce transport costs while maintaining profitability.
Standard containerized modules
Standard shipping containers, deployable anywhere with a flat concrete slab. Our factories are shipped in standard containers, installed on a concrete slab, and operational within 6 to 9 months.
Local maintenance
Every design choice prioritizes local operability, low maintenance, and energy efficiency. Locally sourced parts. No dependency on imported technicians. Standardized components across the entire network.
High environmental standards: Solar-ready
Every factory can run on solar power. Reduces operating costs and carbon footprint. Closed-loop water : Washing module recycles water internally. No external discharge. Minimal water consumption.
CDF: Collect & Densification Factory
The CDF is the entry point of the recycling value chain. It takes in raw post-consumer plastic waste and transforms it into clean, sorted, shredded material ready for transport and sale to manufacturers.
Total financing need: ~200,000 € ( ~100,000 € for the Factory)
Formal jobs: 15–25
The CDF represents 80% of factories in the network. Most markets need material preparation before transformation can happen.
PTF: Plastic Transformation Factory
The PTF goes one step further: it transforms recycled plastic into finished products that serve local markets. The PTF includes all CDF capabilities (sorting, shredding, washing) plus modular optional process : extrusion, Co-extrusion, palletizer, molding, sheet-press...
Total financing need: ~350,000 € ( ~220,000 € for the Factory)
Formal jobs: 15–25
Download PTF Documentation Coming soon
The PTF is the full circular economy model. Higher investment, higher margins, higher local impact.
These are targets based on operational factories.
Results vary by market, operator, and local context.
3 revenue streams from day one.
Every factory generates revenue from three complementary streams:
Raw materials
Clean flakes, pellets, and bales sold to local and international manufacturers. High-quality PET and HDPE command premium prices.
Finished products
Corrugated sheets, pavers, pallets, furniture, construction materials sold on local markets. Replaces imports and creates direct economic value in the community.
Plastic Certificates
Blockchain-verified certificates documenting the social and environmental impact of each kilogram recycled. Sold to corporates for Extended Producer Responsibility (EPR) compliance and/or CSR commitments.
Four steps from idea to impact.
Every factory generates revenue from three complementary streams:
1
Assess
Market study, feasibility, Sustainability, business plan. Is this the right project?
2
Deployment & Commissioning
Factory configuration, equipment sourcing, Import & duties, installation, commissioning.
3
Training & Handover
Operator training, first production, quality validation, off-take activation.
4
Grow
Ongoing support, market development, network scale effects, performance optimization.
Trust, built into the chain.
Every kilogram of plastic processed through our factories is recorded via blockchain app.
Geolocated photo at collection point. QR codes tracking material through each processing stage. Unique digital certificate for every batch of finished product or Plastic Certificate issued. End-of-life tracking for products sold.
This infrastructure enables MRV (Monitoring, Reporting, Verification) for donor audits, Plastic Certificates for corporate buyers, and full supply chain transparency for all stakeholders. This data infrastructure turns verified impact into commercial value for every stakeholder.